Valeoscope - Transmission Systems - Heavy Duty Clutch

2 years warranty with unlimited mileage 958339

Transmission Systems

Heavy Duty Clutch 2 years warranty with unlimited mileage *

*

*see back cover

valeoscope

p l n

Product focus

267 mm

2x400 mm

430 mm

Kit

Cover assembly

Driven disc

Release bearing

2YEARWARRANTY IN EUROPE -UNLIMITEDMILEAGE Warranty is applicable in EuropeenUnion 28 countries added byNorway, Iceland, Switzerland,Macedonia,Montenegro, Serbia ,Bosnia,Albania and Kosovo for truck clutch applications (diam.>267mm) undernormal conditions of use and service. Formore information please contact you local dealeror refer toValeo ServiceGeneral terms and conditions 2 JAHRE GARANTIE IN EUROPA -OHNE KILOMETERBEGRENZUNG DieGarantie gilt in allen 28 EU Staaten undNorwegen, Island, Schweiz,Mazedonien, Serbien,Montenegro, Serbien,Bosnien, Albanien und Kosovo fürNutzfahrzeugemit Kupplungen vonmind. 267mmDurchmesserbei normalenGebrauch undWartung. Weitere Informationenfinden Sie in denValeoAGBs oder kontaktieren IhrenValeo ServiceAnsprechpartner.

GARANTIE 2ANS - KILOMETRAGE ILLIMITE Garantie valable dans l’Union Européenne, et étendue à laNorvège, l’Islande, la Suisse, laMacédoine, leMonténégro, la Serbie, laBosnie, l’Albanie et le Kosovo pour les embrayage applications Poids Lourds (diamètre > 267mm), sous condition d’utilisation et demontage normaux. Pourplus d’information, veuillez contactervotre représentant local ou vous référer aux conditions générales de vente deValeo Service. 2AÑOS DE GARANTÍA EN EUROPA - KILOMETRAJE ILIMITADO La garantía es aplicable en los 28 países de laUnión Europea, incluídosNoruega, Islandia, Suiza,Macedonia,Montenegro, Serbia,Bosnia, Albania yKosovo para aplicaciones de embrague para vehículo industrial (diam > 267mm) bajo condiciones normales de uso y servicio. Paramás información, por favor contacte con su distribuidor local o consulte las condiciones generales de venta deValeo Service

Table of Contents

1. Disclaimer

P3

2. Valeo, your Transmission Systems Specialist

P4

3. Valeo TechAssist

P6

4. 2 year warranty with unlimited mileage

P7

5. New warranty service as of July 1 st 2016 5.1 Products perimeter and warranty conditions

P8

p8 p8

5.2 Limitation to the offer

6. Clutch, a sensitive device

P10

6.1 Handling issues 6.2 Fitting rules

P10 P10

7. Do not confuse facings normal wear and failure!

P16

7.1 What if a failure case must be reported?

p18

1

Foreword

Trust The Transmission Systems Specialist

Valeo Transmission Systems’ mission is to be the supplier of choice for all powertrain architectures with innovative technologies developed for efficient and comfortable power transfer from the engine to the transmission, whilst reducing fuel consumption. All Valeo clutches are manufactured to Valeo’s highest quality standards, making Valeo products efficient and reliable and ensuring full customer satisfaction. Efficient because Valeo’s expertise in research and development allows the reduction of clutch noise and vibrations along with enhanced driver comfort through better gear changes, giving consumers a smoother and more comfortable ride. Reliable because Valeo clutches are able to perform in the most hostile operating environments. Valeo aftermarket customers benefit from this Original Equipment (O.E.) expertise, rigor and quality.

Valeo is a leading global supplier of Heavy Duty clutch friction materials and the second leading global supplier of heavy duty clutches. One out of two trucks in Europe is originally equipped with Valeo transmission systems. As key partner to the largest truck manufacturers, Valeo has the necessary expertise to provide OE for the most powerful truck transmissions in the world (up to 3500 Nm of torque). On the strength of this unique expertise in OE, Valeo, offers to the independent aftermarket one of the most durable and reliable clutches.

Valeo - from original equipment leadership to aftermarket excellence

2

1 Whilst we endeavour to ensure that the information included in this training documentation is correct, we do not warrant its completeness or accuracy; nor do we commit to ensuring that the material in the documentation is kept up to date. To the maximum extent permitted by applicable law, we exclude all representations, warranties and conditions relating to this documentation and the use of this documentation (including, without limitation, any warranties implied by law in respect to satisfactory quality, fitness for purpose and/or the use of reasonable care and skill). Nothing in this disclaimer will: (a) limit or exclude our or your liability for death or personal injury resulting from negligence; (b) limit or exclude our or your liability for fraud or fraudulent misrepresentation;

Disclaimer

(c) limit any of our or your liabilities in any way that is not permitted under applicable law; or (d) exclude any of our or your liabilities that may not be excluded under applicable law. The limitations and exclusions of liability set out in this section and elsewhere in this disclaimer: (a) are subject to the preceding paragraph; and (b) govern all liabilities arising under the disclaimer or in relation to the subject matter of this disclaimer, including liabilities arising in contract, in tort (including negligence) and for breach of statutory duty. To the extent that this documentation and this training documentation are provided free of charge, we will not be liable for any loss or damage of whatsoever nature.

3

2

Valeo is an automotive supplier, partner to all automakers worldwide. As a technology company, Valeo proposes innovative products and systems that contribute to the reduction of CO 2 emissions and to the development of intuitive driving. In 2016, the Group generated sales of 16.5 billion euros and invested over 11% of its original equipment sales in Research and Development. Valeo has 166 plants, 20 research centers, 38 development centers and 15 distribution platforms, and employs 100,900 people in 32 countries worldwide. Valeo is listed on the Paris stock exchange and is a member of the CAC 40 index. Valeo, your Transmission Systems Specialist

4

Valeoscope library

Technical handbooks

Air conditioning

Lighting Systems From light to advanced vision technologies

The A/C system Thermal comfort loop

valeoscope

valeoscope

a b c

a b c

Technicalhandbook

Technicalhandbook

998321 -VS -AirConditioningSystems -TheACSystem -Technicalhandbook valeoscope -EN.indd 1

19/01/2016 15:19

130167 -VS -LightingSystems - Lighting -Technical handbook valeoscope -EN.indd 1

19/01/2016 14:58

Air Conditioning Ref: 998321

Lighting Systems Ref: 998542

Product focus

Transmission Systems

Transmission Systems

Transmission Systems Dual Mass Flywheel

Transmission Systems

Clutch Hydraulics

KIT4P Conversion kit

Self Adjusting Technology (S.A.T.) High Efficiency Clutch (H.E.C.)

valeoscope

valeoscope

valeoscope

valeoscope

a b c

a b c

a b c

a b c

Product focus

Product focus

Product focus

Product focus

998121 -VS -TransmissionSystems -ClutchHECSAT -Porduct focus valeoscope -EN.indd 1

19/01/2016 15:05

998123 -VS -TransmissionSystems -ClutchHydraulics -Product focus valeoscope -EN.indd 1

19/01/2016 15:07

998102 -VS -TransmissionSystems -ClutchKIT4P -Product focus valeoscope -EN.indd 1

19/01/2016 15:00

998120 -VS -TransmissionSystems -Dual-MassFlywheelDMF -Product focus valeoscope -EN.indd 1

19/01/2016 15:02

Transmission Systems Clutch HEC-SAT Ref: 998121

Transmission Systems Clutch Hydraulics Ref: 998123

Transmission Systems Clutch KIT4P Ref: 998102

Transmission Systems Dual-Mass Flywheel DMF Ref: 998120

Diag & Fit

Braking Systems

Brake pad fault assessment

valeoscope

hl n

Diag& Fit

957100 -VS -TruckBrakingSystems -BrakePadFaultAssessment -Diag&Fit valeoscope -EN.indd 1

19/01/2016 14:59

Truck Brake Pad Ref: 957100

5

3

valeo-techassist.com You will benefit from Valeo TechAssist all through the workshop service process: l Get product information: product data sheets provide details in addition to the catalogue information. l Find common failures: step-by-step failure diagnosis guides about typical faults. l Keep you updated about Valeo Service products: full access to all Technical Service Bulletins. l Find help when it is needed: answers to frequently asked questions and contact with the Valeo Service technical hotline l Use Valeo workshop tools efficiently: retrieve user manuals, service manuals and software updates on Valeo Service tools. l Learn about new technologies: online training modules (e-learning) and self-study documents about most modern product technologies. In addition, you have access to some advanced features: l Add comments to any document: give personal feedback to Valeo Service and contribute to a continuous service improvement. l Fill in your evaluation: provide feedback on your satisfaction. l Write a fitting testimony: share your experience with other users.

Valeo TechAssist is aweb-based application, specifically developed for repair workshops, automotive spare parts distributors and technical trainers. Valeo TechAssist is available at any time, and 10 languages are implemented to date. Just connect to the website www.valeo-techassist.com. Valeo TechAssist is not only a technical database, but also a learning platform and a forum for information exchange. It covers passenger cars and all Valeo product lines. The information in Valeo TechAssist is structured in four comprehensive domains: 1.Product documentation 2.Technical assistance 3.Workshop tools 4.Technical training

6

4 What the conditions of the 2 years warranty with unlimited mileage are, focuses on the good practices to fully benefit from Valeo clutches performances, and reminds the basics of data collection to properly report a customer claim.

2 years warranty with unlimited mileage

7

5 New warranty 5.1 Products perimeter and warranty conditions

service as of July 1 st 2016

Valeo Truck clutch products meet the highest quality standards / specifications and confirm its leading position with its new warranty service. As of July 1 st 2016, Valeo Service will extend its Truck clutch warranty scheme to: l 2 years l Unlimited mileage l Europe wise The 2 years warranty term coupled with unlimited mileage all over Europe are unique in the industry. The countries covered by the new warranty scheme are European Union 28 countries added by Norway, Iceland, Switzerland, Macedonia, Montenegro, Serbia, Bosnia, Albania & Kosovo. The Truck clutch products include: l Product sizes start from 267mm up to 430mm. l Complete kits l Single components as cover assembly, driven plates and release bearing l New and remanufactured

Products concerned by this warranty period extension are cover, discs, release bearing and kits for diameter >= 267 mm for trucks. This warranty period modification applies only to Amiens and Bursa production, Agriculture applications are not concerned by this warranty period extension. 5.2 Limitation to the offer “All warranty cover is excluded if the defect is caused by abnormal conditions of utilization, including overloads, automobile races and rallies, defective maintenance, any application not initially specified or contrary to the precautionary utilization instructions supplied with the product, other components or parts of the vehicle or additional equipment, inappropriate storage, assembly not conforming with the instructions and specifications of Valeo Service, or which is contrary to the rules of the art, or normal wear of the products.”

8

Pressure Plate Cover Assembly’s (Cover)

Discs

Release bearings

Single-disc Kits

Twin-disc Kits

9

6 Clutch,

a sensitive device 6.2 Fitting rules Fitting rules relies on a few good practices to avoid typical issues on clutch components and sub- components.

Despite very heavy metal parts and a robust looking, Heave Duty clutch systems are sensitive devices. While they can last hundreds of thousands kilometers and more, they can as well be damaged in a relative short period of time in case of bad handling, poor fitting practices or severe usage and abuse. 6.1 Handling issues Any shock on cover side can damage the straps, definitely disqualifying the part for any future use.

Cover assembly l Diaphragm l Pressure plate l Straps

Clutch linkage l Release bearing

Friction disc l Linings l Splines

Deformed straps

10

OIL CONTAMINATIONS are sources of friction slippage and overheat; they must be checked and solved prior to any new further operation.

The flywheel friction surface must be exempt of any pollution prior to fit a new friction disc. The pilot bearing must be changed at each clutch replacement as a good practice.

FITTING PINS (1) must be put in place onto the flywheel to receive and support the coming cover assembly prior to screw it onto the flywheel, pins are then removed and replaced by fixing screws, the amount of pins depends on the application.

THE FRICTION DISC must be centered with the appropriate tool (2) prior to fit the cover assembly. Contrary to some belief, splines do not necessarily all require to be lubricated, please refer the fitting instructions, nevertheless the gearbox primary axle splines always requires to be cleaned with care.

1

2

1

Proper tools for a proper fitting

11

4

Lub Veya Nebo Vagy ή Ou или Sau ili

6 7 8

THE PRESSURE PLATE COVER ASSEMBLY can be a cause of clutch failure related to shocks of stress during fitting onto the flywheel. Follow specific Valeo installation instructions Fitting pins must be used, they have two roles: l they ease the fitting by centering the cover assembly onto the flywheel l they ease the fitting by supporting part of the cover assembly weight (up to 40kg) before the screwing operation 1 10 9

The cover assembly must be screwed according to the sequence defined in Valeo fitting instructions. Impact wrench is not allowed to fix the cover assembly, a torque wrench is nevertheless mandatory. 7

3

2

6 7 8

5

4

9

3

10

2

Nm

1

10

14

14

14

13

14

Fitting pins (11) are then removed and replaced by the remaining fixing screws (12)

12

FOR TWIN-DISC SYSTEMS a preliminary adjustment operation may be required prior to assemble the cover to the flywheel (mandatory only if not delivered as a kit)

0 mm

A

B

36 Nm

FIND IN THE BOX the Valeo instruction sheet with all instructions

320091

32 306 091

2x400DTE - Dm120TCD (1/2) 2x400DTE - Dm102T 2x40 DTE - Dm12 TCD (1/2)

EL Με προαποσβεστήρες - Ρουλεμάν ασφάλισης/απασφάλισης EL Με προαποσβεστήρες - Ρουλεμάν α φάλισης/απα φάλισης EL Με προα οσβεστήρες - Ρουλεμάν ασφάλι ης/ π ι

With predamper - Snap in/Snap off release bearing Mit Vordämpfung - Ein-und ausrastbares Ausrücklager With redamper - With pr damper - Snap in/Snap off rel ase bearing Mit Vordämpfung - Ein-und ausrastbares Ausrücklager in/Snap off release bearing Mit Vordämpfung - Ein-und usrastbares Ausrücklager Con preamortiguador - Cojinete Clipsable/Desclipsable Con preamortiguador - Cojinete Clipsable/Desclipsable Com am rtecedor - R lamento clipsabel / desclipsable Com amortecedor - Rolamento clipsabel / desclipsable Con preamortiguador - Cojinete Clipsable/Desclipsable Com amortecedor - Rolamento clipsabel / desclipsable

Met voordemper - Vastclipbare/Losclipbaredruklager Met voord mper - Vastclipbare/Losclipbaredruklager Met voo demper - Vastclipbare/Losclipb redruklager

NL

EN DE

EN DE E

NL

NL

PL Z tłumikiem wstępnym drgań - Montowalne/demontowalne łożysko oporowe FR PL Z tłumikiem wstępnym drgań - Montowalne/demont walne łożysko oporowe FR PL Z tłumikiemwstępnym drgań - Montowalne/demontowalne łożysko oporowe FR

Avec préamortisseur - Butée clipsable/déclipsable Avec préamortisseur - Butée clipsable/déclipsable

Avec préamortisseur - Butée clipsable/déclipsable

С предварительным глушителем колебаний - Монтаж/демонтаж отжимного подшипника Cu preamortizor - Rulment de presiune cu montare/demontare rapidă С предварительным глушителем колебаний - Монтаж/демонта отжимного подшипника Cu preamortizor - Rulment de presiune cu montare/demontare rapidă

С предварите ьным глушителем колебаний - Монтаж/демонтаж тжимного подшипника Cu preamortizor - Rulment de presiune cu montare/d montare rapidă

Ön Amortisörlü - İtme tipi rulman Ön Amortisörlü - İtme tipi rulman

ES ES

TR

RU

Ön Amortisörlü - İtme tipi rulman

ES

TR

TR

RU

RU

S předtlumičem - Upevnění a uvolnění vypínacího ložiska ON/OFF S předtlumičem - Upevnění a uvolnění vypínacího ložiska ON/OFF S předtlumič m - Upevnění a uvolnění vypínacího ložiska ON/OFF

PT PT

CZ

RO

PT

CZ

CZ

RO

RO

Con pre-ammortizzatore - Reggispinta aggancio a scatto / reggispinta aggancio fisso Con pre-ammortizzatore - Reggispinta aggancio a scatto / reggispinta aggancio fisso Con pre-amm rtizzatore - Reggispinta agganci a scatto / reggispinta aggancio fisso

Előcsillapítóval - Kinyomócsapágy BE/KI Előcsillapítóval - Kinyomócsapágy BE/KI

Sa predamortizerom - Zatvori/Otvori otpuštajući ležaj Sa predamortizerom - Zatvori/Otvori otpuštajući ležaj

IT

HU

SE

Előcsil apítóval - Kinyomócsapágy BE/KI

Sa predamortizerom - Zatvori/Otvori otpušt ući ležaj

IT

IT

HU

HU

SE

SE

>75kg kg

>75kg

>75kg kg 1

>75kg kg

5

kg

5

5

1

1

6

2

6

2

1

1

1

2 Initialadjustmentbeforefittingonflywheel EinstellenvorderMontageaufdem Schwungrad Reglaje inicialprevioalmontaje sobreelvolantemotor Regra Inicialantesdeencaixe sobrevolantemotor Regolazione inizialeprimadell’assemblaggio suvolano 2 1

Voorafstellingalvorensdemontageophetvliegwiel Wstępna regulacjaprzedmontażemnakoło zamachowe Volanamonteetmedenönceki ilkayar Základnínastavenípředmontážína setrvačník Előzetesbeállítása lendkerékre történő rögzítéselőt

Αρχικήρύθμισηπριν την τοποθέτησηστοβολάν Réglage initialavantassemblage surmoteur Первоначальнаярегулировкапередустановкойнамаховик Reglaj inițial înainteamontăriipevolantă Početnopodešavanjepre montažena zamajac

1

Or Oder O Ou O Of Lub Veya Nebo Vagy ή Ou или Sau ili

Or Oder O Ou O Of Lub Veya Nebo Vagy ή Ou

3

1

5 a

5 b

3

3

2

3

4

6

4

9

4

4

9

4

7

5

4

4

4

4

9

4

4

9

4

6 7 8

9

5 c

8

6 7 8

9

5

8

10

5 d

5

4

9

6

3

4

5

7

9

9

10

6 Nm

5

7

3

9

Nm

10

2

10

0 mm

9

3

10 1

2

1

5 e

6 7 8

или Sau ili

8

10

12

5

6 7 8

11

12

4

5

12

9

11

A

B

4

36 Nm

5 f 2

11

5 h

12

3

6 7 8

4

9 10

Nm

13

1

5

11

3

12

10 4

2

10

Nm

13

1

8

9

12

10

3

5 g

10

2

Nm

14

8

1

7

11

14

8

14

7

15

14

8

7

9

14

15

13

14

7

9

Valeo Service - Société parActions Simplifiée - Capital de 12 9 000€ - 70, rue Pleyel, 93285 Saint-Denis Cedex - France -B 306 486 408 RCSBobigny

14

15

13

14

15

14

Valeo Service - Société parActions Simplifiée - Capital de 12 900 000€ - 70, rue Pleyel, 93285 Saint-Denis Cedex - France -B 306 486 408 RCSBobigny Valeo Service - Société parActions Simplifiée - Capital de 12 900 000€ - 70, rue Pleyel, 93285 Saint-Denis Cedex - France -B 306 486 408 RCSBobigny

13

THE CLUTCH LINKAGE must be set according to Valeo fitting instruction and to manufacturer’s recommendations. Clutch linkage types are numerous and all require a particular attention before reinstalling the gearbox to the engine, the bearing The release bearing connection system is disconnected, broken or snatched. l Snap ring or locking ring not well positioned in

locking to the diaphragm fingers and preload being on top of the points to secure. Some common failures are the following:

the bearing groove or deformed during assembly. Follow specific Valeo installation instructions for snap in/off release bearing.

Diaphragm fingers worn by the bearing (inlay, wear or breakage of diaphragm fingers). l Clutch linkage issue /Insufficient bearing preload (wear due to slippage between bearing and diaphragm fingers) Verify the condition of clutch linkage and make adjustment according to manufacturer’s recommendations.

Diaphragm fingers are severely worn out and even cut

14

322082.pdf 1 19/09/2017 15:46

322082

FORVEHICLEWITHAUTOMATISEDTRANSMISSION , it is mandatory to reset the system with a diagnostic tool. This operation reinitializes the new relative position of the release bearing recorded in the gearbox control unit. For vehicles with Automatised Transmission NL Für Fahrzeuge mit automatischer Gangschaltung PL Para vehículos con caja de cambios automática (Volvo/Renault) TR Para veículos com caixa de velocidades automática (Volvo/Renault) CZ

Για όλα τα οχήματα με Αυτοματοποιημένο Κιβώτιο Pour véhicules avec boîte robotisée (pour Volvo/Renault) Для автомобилей с автоматической коробкой передач

Voor voertuigen met automatische transmissies

EN DE ES PT

EL FR RU RO

Dla samochodów ze zautomatyzowanym przeniesieniem napędu

Otomatik şanzımanlı araçlar için

Pro vozidla s automatickou převodovkou Automata váltóval szerelt járművek részére

Pentru vehicule cu transmisie automată Za vozila sa automatskim menjačem

Per veicoli con cambio robotizzato

IT

HU

SE

After fitment of the clutch for a vehicle with Automatised Transmission, it is mandatory to reset the system with the right Diagnostic Tool.

EL Μετά την τοποθέτηση τουσυμπλέκτησεόχημαμεΑυτοματοποιημένοΚιβώτιο,είναιυποχρεωτικόνα ρυθμίσετε τοσύστημαμε τηνχρήσηκατάλληλουδιαγνωστικούεργαλείου. FR Après changement de l'embrayage pour boîte robotisée, nécessité de réinitialiser le système via un outil de diagnostic approprié.

Na installatie van een koeling op een voertuig met automatische transmissie dient men het systeem te resetten/in te leren met het juiste Diag tool. PL Po montażu sprzęgła w pojeździe wyposażonym w zautomatyzowaną skrzynię biegów, konieczna jest kalibracja przy pomocy urządzenia diagnostycznego. TR Debriyajın otomatik şanzımanlı araca montajı sonrası sistemin uygun kontrol/diagnostik cihaz ile sıfırlanması gereklidir. CZ Po namontování spojky na vozidlo s automatickou převodovkou, je nutné systém rese- tovat pomocí odpovídajícího diagnostického přístroje.

EN After fitment of the clutch for a vehicle with Automotised Tranmsission, it is mandatory to reset the system with the right Diagnostic Tool. NL DE Nach Montage der Kupplung für Fahrzeug mit automatischer Gangschaltung ist es zwingend notwendig, die Systeme mit dem richtigen Diagnosengeräten zurückzusetzen und anzulernen. ES Después de montar el embrague en un vehículo con transmisión automática, es necesario reiniciar el sistema con la herramienta de diagnóstico Adecuada. PT Após a montagem da embraiagem num veículo com transmissão automática, é obrigatório para reinicializar o sistema com a ferramenta de diagnóstico adecuada. IT Dopo il montaggio della frizione sui veicoli dotati di cambio robotizzato, è necessario calibrare il sistema con il corretto strumento diagnostico.

RU Послеустановкисцеплениянаавтомобильсавтоматическойкоробкойпередачобязательно перезапуститьсистемуприпомощинужногодиагностическогооборудования.

RO După montarea ambreiajului pe un vehicul cu transmisie automată, este obligatorie resetarea sistemului cu instrumentul de diagnoză corespunzător. Posle montaže kvačila za automatske menjače,obavezno resetovati sistem sa pravim dijagnostičkim alatom.

HU Automata váltóval szerelt járművek esetében, a kuplung beszerelését követően kötelező a rendszer újraprogramozása (reset-elése), a megfelelő diagnosztika eszköz segítségével. SE

Valeo Service - Société parActions Simplifiée - Capital de 12 900 000€ - 70, rue Pleyel, 93285 Saint-Denis Cedex - France - B 306 486 408 RCS Bobigny

15

7 Do not confuse facings normal wear and failure! No standard lifespan!

The clutch wear relates to how often and how long the clutch was engaged. From refuse truck to distribution trucks, construction trucks, coaches and long haulage trucks, the clutch facings wear, and thus what can be defined as normal lifespan, will notably differ. Care should be taken not to mix normal wear and product failure. Robotized gearboxes represent today more than 60% of the market; this technology offers a better control of the clutch improving the friction durability.

16

No clutch standard lifespan! Vehicles categories have their own driving profiles, multiple profiles leads to multiple clutch facings lifespan and care should be taken not to confuse normal wear and product failure.

Construction truck

Long haulage truck

Coach

Refuse truck

Distribution truck

17

7.1 What if a failure case must be reported? Any claim under warranty must be accompanied by a full report, established by the customer in accordance with Valeo Service quality procedures. Furthermore, Valeo Service will be entitled to call for return of the defective product in order to carry out a technical appraisal or visual inspection. Precise data’s for precise reports For a precise and efficient analysis Valeo customers have to provide a detailed explanation of their case.

What matters for a clutch failure analysis? l Product part number l Clutch fitting date • Mileage @Clutch replacement date l Clutch dismounting date • Mileage @Clutch dismounting date l Vehicle identifier - VIN l Engine type l Gearbox type l Retarder type if any l Problem description (possibly explained by the driver himself) l All parts, including screws

NEVER CLEAN THE PARTS!

Failure evidences could disappear after a cleaning phase; never clean the parts until the full technical analysis has been performed by Valeo experts.

18

TECHNICAL TRAINING A COMPLETE CATALOGUE OF TECHNICAL TRAINING MODULES

SPECIALIST APPROACH FOR WORKSHOPS • Product demonstration • Tools demonstration • Technical assistance TECHNICAL PROMOTION

• Training on all product lines for passenger cars and commercial vehicles • Theoretical sessions and practical exercises • Elearning on valeo-techassist.com

DELIVERING TECHNICAL EXPERTISE

TECHNICAL SUPPORT

TECHNICAL HOTLINE

• Fitment issues • Application enquiries • Cross reference enquiries

VALEO-TECHASSIST.COM • Technical bulletins • Technical tips • Troubleshooting guidelines • Fitting instructions

PROFESSIONAL TOOLS FOR DIAGNOSIS AND MAINTENANCE WORKSHOP TOOLS

• ClimFill ® - air conditioning stations • Regloscope ® - Headlight beam adjustment • FastFill ® - Vacuum coolant refilling • Brake Fluid Tester - DOT boiling point tester

19

............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................

20

............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ............................................................................................................................................................................................................................................ ..........................................................................................................................................................................................................................................

21

Valeo, your Transmission systems specialist. Valeo Transmission Systems’ mission is to be the supplier of choice for all powertrain architectures with innovative technologies developed for efficient and comfortable power transfer from the engine to the transmission, whilst reducing fuel consumption. This 2 Year warranty Unlimited Mileage new warranty scheme will directly benefit to road freight transport operators by optimizing their Total Cost of Ownership. Where ratio part durability versus reliability is the key indicator, Valeo Clutch is assuring the best solution to high demands in O.E. quality from Truck fleets. This technical handbook is the opportunity to explain you the warranty contents but also the essential tips to know when handling, fitting or maintaining the clutch parts in a truck for your daily support.»

©2017 - Valeo Service SAS au capital de 12 900 000 euros - RCS Bobigny n°306 486 408 • © Design and print www.advence.fr - Crédits photos: www.pension-complete.com ; Enjoy :) ; Christian Schryve - Compiègne ; 1000&1 Images ; ETAI ; Advence - Ref: 958339 *2 YEAR WARRANTY IN EUROPE - UNLIMITED MILEAGE - Warranty is applicable in Europeen Union 28 countries added by Norway, Iceland, Switzerland, Macedonia, Montenegro, Serbia , Bosnia, Albania and Kosovo for truck clutch applications (diam.>267 mm) under normal conditions of use and service. For more information please contact you local dealer or refer to Valeo Service General terms and conditions

Valeo Service 70, rue Pleyel Cedex 93285 - Saint Denis - France

Tel. : (+33)149 453 232 Fax : (+33)149 453 201

3 276429 583395

www.valeoservice.com

Made with FlippingBook - Online catalogs