Valeo Garage Equipment 2016-2017 955661 English

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2016/2017

GARAGE EQUIPMENT

AIR CONDITIONING

BRAKING SYSTEMS

LIGHTING SYSTEMS

ENGINE COOLING

WANT TO KNOW MORE?

*La technologie automobile, naturellement

Foreword

The evolving complexity of the operations in vehicles today means that there is an increasing need for workshops to have excellent tools and technical services. The Valeo Tech’Care program has been developed to bring an answer to that market voice and accompany the customers as closely as possible in their everyday work - to provide the best product offer and the best technical expertise. Valeo has deployed the Tech’Care program in 4 axes: Workshop tools, Technical Training, Technical Promoters and Valeo Technical support. Valeo is proud to present you with the new edition of the Garage Equipment catalogue highlighting these 4 directions and providing a reinforced new proposal. As one of the leading automotive systems designers and manufacturers , Valeo delivers 14 product lines for passenger cars and 8 product lines for commercial vehicles, all to quality standards. Valeo acts in all distribution channels in more than 120 countries all over the world. For additional information your local Valeo sales representative and Tech’Care specialist are at your disposal.

Tech'Care Delivering Technical Expertise A package of workshop tools and technical support T e c h n i c a l T r a i n i n g W o r k s h o p t o o l s Training on all product lines For passenger cars and commercial vehicles Theoretical session and practical exercises Elearning on Valeo-Techassist.com ClimFill ® - air conditioning station Regloscope TM - Headlight beam adjustment Fastfill ® - vacuum coolant re-filling Brake Fluid Tester - DOT boiling point tester Professional tools for diagnosis and maintenance A complete catalogue of technical training modules

V a l e o t e c h n i c a l s u p p o r t Assistance on FAQ’s Fitting instructions Technical Hotline valeo-techassist.com Technical Bulletins Trouble shooting guidelines

Multi-Specialist approach for workshops Product demonstrations Tools demonstrations

T e c h n i c a l P r o m o t e r s

Technical Trainings Technical Assistance

T e c h n i c a l P r o m o t e r s W o r k s h o p t o o l s WORKSHOP TOOLS Table of contents

T e c h n i c a l T r a i n i n g

7/68

V a l e o t e c h n i c a l s u p p o r t

Air conditionning

1.1 ClimFill ®

ClimFill ® presentation ClimFill ® technical data ClimFill ® spare parts

8/11

12/13 14/19 20/22

ClimFill ® accesories and consumables

1.2 Lubrication & Leak detection Refrigerant oil

23/24

UV & electronic leak detection

1.3 Equipment

O’rings / Ports for retrofit

26/55 56/57

Orifice tubes / Service caps / Valves Spring lock couplings / Blower fitting tool

1.4 Air quality ClimPur™

59 60

ClimSpray™

4 3 2

Braking Systems

Brake Fluid Tester / Brake Fluid

62/63

Engine Cooling

FastFill ® / Coolant

64/65

Lighting Systems

Regloscope ™ / Bulbs

66/68

T e c h n i c a l T r a i n i n g

T e c h n i c a l P r o m o t e r s W o r k s h o p t o o l s VALEO TECHNICAL SUPPORT

V a l e o t e c h n i c a l s u p p o r t

Techassist Valeoscope

69 69 69

Hotline

T e c h n i c a l T r a i n i n g

T e c h n i c a l P r o m o t e r s W o r k s h o p t o o l s TECHNICAL TRAINING

V a l e o t e c h n i c a l s u p p o r t

Training on all product lines

70 70 70

Theoretical sessions and practical exercise

E-learning on Valeo-techassist.com

T e c h n i c a l T r a i n i n g

T e c h n i c a l P r o m o t e r s W o r k s h o p t o o l s TECHNICAL PROMOTERS

V a l e o t e c h n i c a l s u p p o r t

Product demonstrations Tools demonstrations Technical trainings Technical assistance

71 71 71 71

Valeo, your A/C specialist Discover the complete Valeo

Air Conditioning product offer

3000 part numbers distributed among 21 product families : ✓ Compressor ✓ Condenser ✓ Cabin Air Filter ✓ Blower ✓ ClimFill ® ✓ ClimPur™ ✓ ClimSpray™

✓ Refrigerant Oil ✓ Expansion Valve ✓ Orifice Tube ✓ Pressure Switch ✓ Control Electronics ✓ Actuator ✓ Sensor

✓ Receiver Drier ✓ Cartridge Drier ✓ Accumulator ✓ A/C Hoses Assembly

✓ Heater Core ✓ Evaporator ✓ O’rings and Gasket Seals

955687 Cabin Air Filter catalogue

955686 Climate Control catalogue

955684 Refrigerant Gas catalogue

T e c h n i c a l T r a i n i n g

W o r k s h o p t o o l s

V a l e o t e c h n i c a l s u p p o r t

T e c h n i c a l P r o m o t e r s

WORKSHOP TOOLS

1.1 ClimFill ® Products 1.2 Lubrication and Leak detection Air Conditioning

1.3 Equipment 1.4 Air quality

1.1

ClimFill ®

AIR CONDITIONING

Designed to propose the best A/C refill services

R134a

R134a R134a

R1234yf

NEW

ECO

7* kg

R134a

R1234yf

NEW

ECO

7* kg

R134a

R1234yf

R1234

10 years

ECO

10 years R134a

R134a

R123

ECO

R134a

R1234yf

10 years

7* kg 11. k

7* kg

R134a

R1234yf

ECO

7* kg

ECO

11.4* kg

R134a

R1234yf

10 years

ECO

10 years

2.5* kg

7* kg

10 years

12.5* kg

7* kg

Créée par Elodie

ECO

Q Mode S Mode

Q Mode

NEW

ECO

10 years

S Mode

NEW

10 years

Créée par Elodie pour catalogue équipement garage pas vaildée par le cli

Créée par Elodie pour catalogue équipement garage pas vaildée par le client

• Supercharge, S-Mode and Q-Mode to ensure the A/C loop charging in all conditions • Electric compressor compatibility for hybrid and electric vehicles • Pump Monitoring System (PMS) for a higher performance and durability • Spare parts and accessories available 10 years from the station’s production date • Vehicles's data base update once a year

• Fully automatic machines • ClimFill ® Lock: eco-patented couplers to improve the recovery time cycle • Operating for refrigerant R134A, HFO 1234yf • New digital display with USB connection

• Customer traceability: records of all maintenance operations per vehicle

ClimFill ®

1.1

The best entry-level solution

AIR CONDITIONING 1. 1

Easy

ClimFill ®

Ref. 625201

REPLACES 710201

The ClimFill ® Easy refill station gathers several key advantages for workshops. It automatically manages all operations on the A/C system including recovery, recycling, injection and weighing of the refrigerant and oil. Light and compact, this station can also be easily operated at the working area.

Recommended to: l A/C business newcomers

TANK CAPACITY

kg operating

R134a

R1234yf

10 years

Easy HFO

ClimFill ®

ECO

Ref. 710297

NEW

The ClimFill ® Easy HFO has an important operational tank capacity (6.3kg). It features the ClimFill ® Lock coupler that avoids refrigerant gases to be released in the atmosphere when decoupling making the Station and eco responsible money saver. His scale by the gram, is another element that will give the possibility to save the HFO fluid. Recommended to: l A/C HFO business new comers Since January 2013, following the European Union Mobile Air Conditioning (MAC) Directive, all type approvals for vehicles sold in the E.U must include an A/C system running on a refrigerant with a GWP (Global Warning Potential) lower than 150 such as HFO 1234yf. It will help reduce the climate impact of automotive air conditioning. TANK CAPACITY 6.3 operating R1234yf R134a

10 years

ECO R134a

R1234yf

10 years

1.1 ClimFill ®

The most advanced Valeo refill stations

Pro

ClimFill ®

Ref. 625202

REPLACES 710202

NEW

The ClimFill ® Pro displays outstanding and long-lasting charging performances. The ClimFill ® Pro also benefits from its eco-patented couplers preventing any loss of refrigerant and air from entering the station tank. Additionally, this station can be converted to the new refrigerant HFO 1234yf using a conversion kit (Ref. 710217). R1234yf R134a

AIR CONDITIONING

ECO

R134a

7* kg

R1234yf

Recommended to: l A/C specialist

R134a

10 years

7* kg

R134a

R1234yf

ECO

NEW

10 years

10 years 12.5 operating

Créée par Elodie pour

TANK CAPACITY

ECO

10 years

Recommended to: l A/C specialists willing to develop their HFO 1234yf-related business The ClimFill ® Pro HFO offers similar features to the regular ClimFill ® Pro however it is only used for the new refrigerant HFO 1234yf. ClimFill ® Pro HFO R1234yf R134a 7* kg R134a REPLACES 710295 Ref. 625295

NEW

ECO

Créée p

ECO

R134a

R1234yf

NEW

ECO

11.4* kg

R1234yf

ECO

12.5* kg R134a

R1234yf

10 years

7* kg

11.4* kg

R134a

R1234yf

ECO

R1234yf

S Mode

Q Mode

NEW

10 years

11.4 operating

Créée par Elodie pour catalogue équipement garage pas vaildée par le client

10 years

12.5* kg

7* kg

TANK CAPACITY

ECO

S Mode

Q Mode

NEW

10 years

Créée par Elodie pour catalogue équipement garage pas vaildée par le client

1.1 ClimFill ®

The best solution for larger A/C systems

Maxi

ClimFill ®

Ref. 710203

NEW

The ClimFill ® Maxi refill station is an adapted solution to effectively operate on larger A/C systems in trucks and buses. It offers the adapted operating tank capacity on such A/C systems. The ClimFill ® Maxi also features the eco-patented couplers and a LCD touch screen. R1234yf R134a

ECO

R134a

AIR CONDITIONNING AIR CO DITIO ING NE

7* kg

R1234yf

Recommended to: l A/C Trucks and Bus specialists 10 years

R134a

7* kg

R134a

R1234yf

R123

ECO

NEW

10 years

10 years 22.4 operating

Créée par Elodie pour catal

TANK CAPACITY

7 k

NEW

ECO

NEW

ECO

R134a

ECO

R1234yf

R134a

R1234yf

Charging Modes The ClimFill ® stations perform in any situation by adapting the appropriate strategy to secure the refrigerant transfer to the car. Valeo entire range is now offering 3 different types of Charging mode adapted to the different conditions. > Q-MODE 10 years 11.4* kg 22.4* kg R1234yf 12.5* kg S Mode Q Mode R1234yf NEW 7* kg 7* kg 11.4* kg 22.4* kg R1234yf 12.5* kg S Mode Q Mode ECO 10 years R1234yf R134a R1234yf NEW 7* kg 7* kg 11.4* kg R1234yf 12.5* kg S Mode SC Mode Q Mode

22.4* kg

R1234yf R1234yf

Créée par Elo

7* kg

ECO

> S-MODE The S-Mode (Suction Mode) function is used to charge in severe conditions (low refrigerant level in the tank for instance or at a low temperature). It benefits from the A/C loop compressor activation which drains the refrigerant remaining in the hoses. The station extracts the amount needed to refill the A/C system. Créée par Elodie pour catalogue équipement garage pas vaildée par le client 10 years

> SUPERCHARGE-MODE This function was initially used only on ClimFill ® MAXI to very large A/C loops, typically buses and coaches. Now this function is also offered to all Valeo ClimFill ® stations.

NEW

10 years

The Q-Mode (Quick Mode) is the most common charge mode. It’s quicker but less accurate than the S-mode. In fact the pre- charge phase (Automatic hose compensation) can be affected by ambient temperature. This mode is launch automatically by the station in normal operating conditions.

r Elodie pour catalogue équipement garage pas vaildée par le client

Créée par Elodie pour catalogue équipement garage pas vaildée par le client

ClimFill ® Technical Data

1.1 ClimFill ®

ClimFill ® Easy

ClimFill ® Easy HFO

ClimFill ® Pro

ClimFill ® Pro HFO

ClimFill ® Maxi

FUNCTIONS

Réf: 625201

Réf: 710297

Réf: 625202

Réf: 625295

Réf: 710203

Refrigerant

R134A

HFO 1234 yf

R134A - convertible HFO 1234 yf ✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales)

HFO 1234 yf only

R134A

Refrigerant recycling

✓ (with electronic scales) ✓ (with electronic scales) ✓ (with electronic scales)

Automatic refrigerant recovery and injection

AIR CONDITIONING

Automatic oil weighing, recovery and injection

Automatic UV dye injection

✓

Manual operating mode

✓

S-Mode

✓

Q-Mode

✓

Automatic hose compensation

✓

SuperCharge Mode

✓

Refrigerant identifier

Optional

Programmable vacuum

✓

Vacuum leak detection

✓

Nitrogen leak detection

Optional

Electric compressor compatibility

✓

Air purge system

✓ (semi-auto)

✓ (Automatic)

Tank pressure gauge

✓

Tank scale locking system

✓

ClimFill ® Lock

Optional

✓

ClimFill ® Solution

Optional

A/C performance test

✓

Service monitoring system (for maintenance operations of the station)

✓

Unit auto-diagnosis

✓

SAE J2843 pre-charge test and procedure

✓

Electronic Database (AUTODATA)

✓

Programmable user database

✓

Customer database (search engine by vehicle plate)

✓

Printer

✓

AIR CONDITIONING 1.1 ClimFill ®

ClimFill ® Easy

ClimFill ® Easy HFO

ClimFill ® Pro

ClimFill ® Pro HFO

ClimFill ® Maxi

TECHNICAL SPECIFICATIONS Vacuum pump oil replacement interval

Réf: 625201

Réf: 710297

Réf: 625202

Réf: 625295

Réf: 710203

With PMS - Up to 1,000 hrs

Compressor (cc)

✓ (Heavy duty)

Ventilated condenser

✓

Max operating pressure (Bar)

Tank capacity

10 kg full 7 kg operating

9 kg full 6,3 kg operating

18 kg full 12,5 kg operating

16,3 kg full 11,4 kg operating

32 kg full 22 kg operating

Service hoses length (m)

4,5

Service hoses extensions

Optional (4,5 m)

Heating belt

✓

Tank electronic scale precision +/- 1 g resolution, +/- 10 g displayed

+/- 1 g resolution, +/- 10 g displayed

Oil bottle capacity (mL)

250

UV dye bottle (mL)

250

Oil care valve

✓

USB

✓

Display

Matrix LCD Display 260x64

4,3" Graphic tactile colour display

CE & TÜV PED Compliance

✓

Dimension (mm)

620 x 550 x 970

605 x 580 x 1178

652 x 728 x 1198

Weight (kg)

135

Power supply

230V 50Hz

Operating temperatures (C°)

5° - 45 °

Humidity

10 - 90% R.H, not condensing

Valeo refill stations comply with current regulations

Find at www.valeo-techassist.com

l additional information about the stations’ features

> A wide range of spare parts to ensure your ClimFill ® station will always be operational > Availability 10 years from the production date R134a ClimFill ® Spare parts

R1234yf AIR CONDITIONING 1.1 ClimFill ®

NEW

ECO

R134a The ClimFill ® Lock System consists in the combination of eco-patented couplers and a piece of software that smartly manages the station when decoupling from an A/C loop. It avoids refrigerant release in the atmosphere when decoupling. It also prevents air from entering the hoses and therefore non condensable gas from accessing the station refrigerant tank. With the ClimFill ® Lock, save around 5 g of refrigerant per charge. Knowing the important cost of the HFO gas, it can represent an important saving TÜV RHEINLAND has recognized the ClimFill ® Lock system as unique technology completely fulfilling the requirements of leak containment caused by hose detachment. R1234yf 12.5* kg S Mode NEW ECO

ECO

R12

7* kg

11. k

R134a

R1234yf

10 years

7* kg

ECO

Q Mode

NEW

Ref. 712203

Ref. 712202

10 years

R134a

ClimFill ® Lock HFO - LP Coupler

ClimFill ® Lock HFO - HP Coupler

Créée par Elodie pour catalogue équipement garage pas vaildée par le cl

7* kg

R134a

R1234yf

10 years

12.5* kg

7* kg

ECO

S Mode

NEW

10 years

Ref. 710244

Ref. 710245

Ref. 710234

ClimFill ® Lock - LP Coupler

ClimFill ® Lock - HP Coupler

Créée par Elodie pour catalogue équipement garage pa ClimFill ® Quick coupler Applic tion for – RENAULT

Ref. 710246 ClimFill ® Easy – LP Quick Coupler (blue)

Ref. 710247 ClimFill ® Easy – HP Quick Coupler (red)

Ref. 710233

ClimFill ® Quick coupler Application for – BMW

AIR CONDITIONING 1.1 ClimFill ®

ClimFill ®

Spare parts

Ref. 710238

Ref. 710239

Ref. 710240

New oil bottle for: ClimFill ®

Used oil bottle for: ClimFill ®

HP service hose (red - 3.5 m) for: ClimFill ® Easy

Ref. 710241

Ref. 710242

Ref. 710243

LP service hose (blue - 3.5 m) for: ClimFill ® Easy

HP service hose (red - 4.5 m) for: ClimFill ® Pro & Maxi

LP service hose (blue - 4.5 m) for: ClimFill ® Pro & Maxi

Ref. 710250

Ref. 710248

Ref. 710249

HP gauge for: ClimFill ® Easy HFO / Pro / Pro HFO

LP gauge for: ClimFill ® Easy

HP gauge for: ClimFill ® Easy

Ref. 710252

Ref. 710251

Ref. 710253 CPU board for ClimFill Easy (710201) / Pro (710202) / Pro HFO (710295)

Pressure gauge D40 for: ClimFill ® Easy & Pro

LP gauge for: ClimFill ® Easy HFO / Pro / Pro HFO

1.1 ClimFill ®

ClimFill ®

Spare parts

Ref. 625073

Ref. 625075

Ref. 625076 ClimFill ® Easy HFO – EV Non-Condensable

AIR CONDITIONING

CPU board ClimFill ® Easy (625201)/ Easy HFO (710297)/ Pro (625202) / Pro HFO (625295)

ClimFill ® Easy HFO electrical coil for manifold (11,5VA)

Ref. 710256

Ref. 710254

Ref. 710286

Security valve (20 bar) for: ClimFill ® Easy and Maxi

ClimFill ® Easy HFO – Intake group

ClimFill ® Easy – Front metal

Ref. 710289

Ref. 710298 ClimFill ® Easy HFO – Tachometric Fan

Ref. 710299

ClimFill ® Pro – Front Thermoform

ClimFill ® Easy HFO – Front panel

Ref. 710290

Ref. 710291

Ref. 710292 ClimFill ® Maxi – Front thermoform / Rear thermoform

ClimFill ® Pro – Top Thermoform

ClimFill ® Maxi – Top thermoform

1.1 ClimFill ®

ClimFill ®

Spare parts

Ref. 710255

Ref. 710257 Security valve (manual) for: ClimFill ® Easy

Ref. 710258

AIR CONDITIONING

Hose washer kit for: ClimFill ®

Intake group for: ClimFill ® Easy

Ref. 710260 Tank scale for: ClimFill ® Easy and Pro

Ref. 710261

Ref. 710262

Power board for: ClimFill ®

Pressure transducer for: ClimFill ®

Ref. 710266 Thermal paper roll (x5) for: ClimFill ®

Ref. 710264 Security valve (20 bar) for: ClimFill ® Pro

Ref. 710265

CPU board for: ClimFill ® Maxi

Ref. 710273

Ref. 710274

Ref. 710275

Printer for: ClimFill ®

Fuse kit for: ClimFill ®

Solenoid valve core for: ClimFill ®

1.1 ClimFill ®

ClimFill ®

Spare parts

Vacuum pump : Unique on the market Higher on performance and durability

Valeo recommends using the Pump monitoring System (PMS) which consists of running the oil recycling cycle after each period of 60 hours of operation and changing the vacuum pump oil after each 1000 hours period of operation

Ref. 710259 Intake group for: ClimFill ® Pro, Pro HFO

AIR CONDITIONING

Vaccum pump for ClimFill ® Easy for ClimFill ® Easy HFO

Ref. 710267

Ref. 710263

Oil scale for: ClimFill ®

Vaccum pump for ClimFill ® Pro for ClimFill ® Pro HFO

Ref. 710268

Ref. 710270

Intake group for: ClimFill ® Maxi

Vaccum pump for ClimFill ® Maxi

Ref. 710269

Ref. 710276

Check valve for: ClimFill ®

1.1 ClimFill ®

ClimFill ®

Spare parts

Ref. 710277

Ref. 710278

Ref. 710282 Main switch (230 V, 10 A) with fuses for: ClimFill ®

AIR CONDITIONING

HP load tank for: ClimFill ®

Display for: ClimFill ® Maxi

Ref. 710283

Ref. 710285

Ref. 710287

Solenoid valve for: ClimFill ® Pro and Maxi

Tank scale for: ClimFill ® Maxi

Front panel for: ClimFill ® Easy

Ref. 710296

Ref. 710288

Ref. 710294

Heating belt for: ClimFill ®

Front panel for: ClimFill ® Pro

Fan for: ClimFill ® Pro & Maxi

Ref. 625074

ClimFill ® Easy HFO - Solenoid valve core

Ref. 712200

Tachimeter fan

Ref. 712201

Tachimeter Cable

Ref. 710223

ClimFill ® database update

ClimFill ® Accesories and consumables

1.1 ClimFill ®

A complete offer to customize your refill station ClimFill ® Solution means you can transfer the service operation history onto your computer and you can quickly upload and install any updates for the software or the database.

ClimFill ® Solution Software and Mobile storage device

AIR CONDITIONING

Ref. 710222

Ref. 710215

Ref. 710226

Nitrogen leak detection kit

Flushing kit

SERVICE KIT • Standard weights • Standard weight’s adapter support bracket for ClimFill ® Maxi • Support bracket for the standard weight • Caliper spacer to lift the bottle • CD-Rom (user manual) • 24 mm plug wrench to remove the pressure sensor • Connection for the internal tank (HFO 1234yf) • DB9 M/F Cable • Manometer • Connection for the internal tank (R134 a) • Connector R134 a • Connector HFO 1234yf • Square key 7 mm Ref. 710221

Ref. 710225 Electric compressor kit (PAG > POE)

Ref. 625224

Electronic thermometer

Ref. 710217

Conversion kit (R134a > HFO 1234yf)

AIR CONDITIONING 1.1 ClimFill ®

ClimFill ®

Accesories and consumables

Valeo recommends replacing the drier filter at least once a year.

Ref. 710206

Ref. 710205

Safety glasses

Safety gloves

Ref. 710220

Drier filter for: ClimFill ® Maxi

Ref. 710281

Ref. 710280

CLIMFILL ® MAXI - Cover

CLIMFILL ® Pro, Pro HFO - Cover

Ref. 710219 Drier Filter for: ClimFill ® Easy, Easy HFO

Ref. 710216

Ref. 710236

Ref. 710279

Drier filter for flushing kit

External flushing kit (R134A and HFO 1234yf)

CLIMFILL ® Easy, Easy HFO - Cover

Ref. 710235

Ref. 710229 Hose extension kit - 4.5 m (LP and HP)

External refrigerant identifier ( HFO 1234yf only)

1.1 ClimFill ®

ClimFill ® Accesories and consumables

Ref. 710207

Ref. 710208

Ref. 710209

AIR CONDITIONING Vacuum Pump oil

PAG oil ISO 46 (250 ml)

PAG oil ISO 100 (250 ml)

Ref. 710211

Ref. 710212

Ref. 710210

PAG oil ISO 150 (250 ml)

POE oil ISO 32 (250 ml)

PAG oil ISO 125 (250 ml)

Ref. 710227

Ref. 710213

Ref. 710214

Ref. 710228

UV Dye (250 ml)

POE oil ISO 68 (250 ml)

POE oil ISO 100 (250 ml)

Fin straightener

Ref. 625086 Expert kit

Ref. 625085 Valves kit

Ref 710208 Ref 710209 Ref 710211 Ref 625081 Ref 710271 Ref 625083 Ref 625082 Ref 710067 Ref 625085

2 bottles of PAG oil ISO 46 2 bottles of PAG oil ISO 100 1 Bottle of PAG oil ISO 150 1 bottle of Fluorescent Dye hybrid 1 bottle PAG oil 46 HFO 1234 yf 6 Fluorecent Dye HFO 1234 yf in syringe (7,5 ML+HOSE) 6 Fluorecent Dye hybrid in syringe (7,5ML+HOSE) 1 Fluorecent DYE REMOVER TRIGGER (250ML) 1 Valves kit

Ref. 710218 Drier filter for:

ClimFill ® Pro, Pro HFO

Ref. 710271 PAG oil 46 for HFO 1234 yf

Ref. 710272 PAG oil 100 for HFO 1234 yf

Lubrication and 1.2 Leak Detection

AIR CONDITIONING

> FUNCTION The A/C loop’s performance and longevity depends on the refrigerant oil as: • It helps cooling down the compressor and removing impurities from the system • It also keeps the A/C loop sealed by reinforcing each component’s • It prevents damages to the compressor by lubricating moving parts Each oil is specific to the compressor type and car application Refrigerant oil

> REPLACEMENT Refrigerant oil has to be reinjected every time there is a maintenance or repair operation on the A/C loop. Below are some typical problems due to refrigerant oil: • Use of inappropriate type of refrigerant oil • Lack / excess of refrigerant oil Internal corrosion due to the presence of humidity in the A/C loop • A/C loop blocked (filter drier and expansion valve blocked)

> RECOMMENDATIONS • Choose the compatible refrigerant oil (type, quantity and viscosity) with the compressor type, refrigerant fluid and car application: • Never expose refrigerant oil to ambient air • It is essential to add oil when: > Refilling the A/C loop with refrigerant 10 ml > Replacing the condenser - 20 ml > Replacing the compressor - check quantity in catalogue > Replacing the receiver drier and hoses 15 ml > Replacing the accumulator - 50 ml > Replacing the evaporator - 30 ml • Appropriate protection should be worn: working clothes, safety gloves and goggles

Find at www.valeo-techassist.com a cross list with compressor section and refrigerant data listed by car manufacturer

Refrigerant oil

AIR CONDITIONING 1.2 Lubrication and Leak Detection

Ref. 699935

Ref. 699936

Ref. 699937

Ref. 710130

PAG 46 oil 240 ml

PAG 100 oil 240 ml

PAG 125 oil 240 ml

POE oil 240 ml

Ref. 699962

Ref. 699933

Ref. 698966

Injection gun

Oil Injection Kit - Injection gun Injection Gun + 3 Couplings

Coupling

UV and electronic leak detection

AIR CONDITIONING Lubrication and Leak Detection 1.2

UV leak detection

According to the Kyoto Protocol, it is forbidden to refill an A/C loop if it is leaking. A thorough leak diagnosis must be performed. Valeo offers two solutions: UV leak detection and electronic leak detection.

Ref. 699932

Leak Detection Kit - 240 ml dye cartridge + Injection Gun + Coupling

Ref. 710067 Dye cleaner for UV Dye after inspection

Ref. 710065 6 x 7.5 ml dye cartridges

Ref. 710064 Single Dose Leak Detection Kit 6 x 7.5 ml dye cartridges + Injection Gun + Coupling

Ref. 625081 Ref. 625082 Ref. 625083 Ref. 625084 Ref. 710237 Ref. 710204 Ref. 625087 Ref. 625088

Fluorescent Dye HYBRID (250 ml)

Fluorescent Dye HYBRID in Syringe (7,5 ml + HOSE)

Fluorescent Dye HFO 1234yf in Syringe (75 ml + HOSE)

Fluorescent Dye Remover trigger (250 ml)

UV Dye for HFO 1234yf

UV Lamp kit: Lamp + Glasses

Nitrogen/Hydrogen Leak detector kit

Ref. 699934

Nitrogen/Hydrogen Cylinder

Dye cartridge 240 ml

Electronic leak detection

Detected gas Detection type R12 sensitivity R134a sensitivity Sensitivity levels Response time

R12/R22/R134A Heated pentod

Ref. 710075

1.4 g/year < 3g/year

2 second

Alarm type

Visual/audible

Operating temperatures 0-50° C Weight 452 g Nicad

rechargeable

Sensor lifetime

100-150 h

Equipment 1.3

AIR CONDITIONING

O’Rings

> FUNCTION O’rings ensure the sealing of the A/C loop. They help preventing refrigerant leakages.

> RECOMMANDATIONS • To ensure a good sealing of the A/C loop, always replace an o’ring by an other one that perfectly matches the original: same shape and diameter • Clean the o’ring and the spot where it will be located. • The o’ring must be lubricated with the oil corresponding to the A/C loop application.

Valeo provides: a complete range of 24 kits > 2 universal kits > 21 Car maker kits > 1 kit for receiver driers

> REPLACEMENT O rings have to be replaced when: • Repairing a leakage • Replacing a component • Cleaning te A/C loop

Universal o’rings Kit 1

AIR CONDITIONING 1.3 Equipment

Ref. 509724

Quantity Quantity

Application for

Ref.

509751 509752 509753 509754 509755 509756 509757 509758 509759 509760 509761 509762 509763 509764 509765 509766 509767

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

20 TOYOTA 20 ROVER 20 FORD

509168

20 BMW / FIAT / FORD / LANCIA / OPEL / SAAB / VAUXHALL / VOLVO ALFA ROMEO / BMW / FIAT / JAGUAR / HONDA / HYUNDAI / LANCIA / LEXUS / MAZDA / MITSUBISHI / RENAULT / TOYOTA 20

509171

20 SEAT 20 SEAT

509185 509550

20 FORD / JAGUAR / HYUNDAI / MAZDA

20 DAEWOO 20 JAGUAR 20 JAGUAR 20 TOYOTA

20 RENAULT

509551

20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT 20 ALFA ROMEO / FIAT / IVECO / LANCIA / RENAULT

509552

20 GENERAL MOTORS 20 GENERAL MOTORS

509553

20 VOLVO 20 DAEWOO

509554

509555 509556 509736 509737 509738 509739 509740 509741 509742 509743 509744 509745 509746 509747 509748 509749 509750

5 5

20 RENAULT 20 RENAULT

20 FORD

20 CHRYSLER

10 10 10 10 10 10 10 10 10 10 10 10 10 10 10

20 GENERAL MOTORS / OPEL

20 VOLVO

20 CHRYSLER 20 CHRYSLER 20 VOLVO 20 VOLVO 20 VOLVO 20 VOLVO 20 CITROËN

20 CHRYSLER

20 AUDI / VOLKSWAGEN

20 JAGUAR 20 JAGUAR

20 MAZDA / SUBARU

20 TOYOTA 20 DAEWOO

20 GENERAL MOTORS

Universal o’rings Kit 2

1.3 Equipment

Ref. 509725

Quantity Quantity

Application for

Ref.

BMW / FIAT / HONDA / LANCIA / MITSUBISHI / NISSAN / OPEL / PORSCHE / SUBARU / VAUXHALL

508988

20 VARIOUS

509169

508989

20 MERCEDES-BENZ / PORSCHE / SUBARU

509170

20 ALFA ROMEO / MITSUBISHI / OPEL / VAUXHALL

20 ACURA / HONDA / LEXUS / MAZDA / MISTUBISHI / RENAULT / SAAB / SUBARU / SUZUKI / TOYOTA / VOLVO 20 ALFA ROMEO / FORD / JAGUAR / NISSAN / PORSCHE / ROVER 20 ALFA ROMEO / FORD / JAGUAR / NISSAN / PORSCHE / ROVER ALFA ROMEO / CHRYSLER / FORD / HONDA / HYUNDAI / JAGUAR / MAZDA / MERCEDES-BENZ / MITSUBISHI / OPEL / PEUGEOT CITROEN / RENAULT / ROVER / SAAB / SEAT / SKODA / SUBARU / SUZUKI / VAUXHALL / VOLVO / VOLKSWAGEN 20 20 MERCEDES-BENZ / PORSCHE

508993

509172

20 HONDA / HYUNDAI / MAZDA / OPEL / RENAULT / VAUXHALL ALFA ROMEO / HONDA / HYUNDAI / LEXUS / MAZDA / MERCEDES-BENZ / MITSUBISHI / OPEL / RENAULT / TOYOTA / VAUXHALL 20

508995

509173

AIR CONDITIONING 508997 10

509174

20 ACURA / HONDA / MAZDA

508998

509175

20 OPEL / SAAB / VAUXHALL / VOLVO

509176

20 BMW / FIAT / LANCIA / SEAT / SKODA / OPEL / VAUXHALL / VOLKSWAGEN

508999

509178

20 CHRYSLER / OPEL / VAUXHALL

ALFA ROMEO / FORD / HYUNDAI / JAGUAR / LEXUS / MAZDA / MERCEDES-BENZ / MITSUBISHI / NISSAN / OPEL / PEUGEOT CITROEN / ROVER / SAAB / SEAT / SKODA / TOYOTA / VAUXHALL / VOLVO

509131

20 PORSCHE

509179

ALFA ROMEO / FORD / JAGUAR / MITSUBISHI / NISSAN / PORSCHE / RENAULT / ROVER / SUBARU

509133

509180

20 MERCEDES-BENZ / OPEL / VAUXHALL

509134

20 MAZDA / OPEL / VAUXHALL

509181

20 OPEL / VAUXHALL

509135

20 ACURA / HONDA / LEXUS / MAZDA / ROVER / TOYOTA / VAUXHALL

509182

20 OPEL / VAUXHALL

509136

20 ALFA ROMEO / CHRYSLER / FORD / GENERAL MOTORS / JAGUAR / ROVER

509183

20 HONDA / NISSAN / PORSCHE / RENAULT / ROVER

509137

20 VARIOUS

509184

20 BMW / FIAT / LANCIA / MAZDA / MITSUBISHI / RENAULT / SUBARU / SUZUKI

509138

20 NISSAN / PORSCHE / ROVER

509186

20 OPEL / VAUXHALL

509140

20 MERCEDES-BENZ / PORSCHE

509188

20 VARIOUS

509141

20 FORD / MAZDA / MERCEDES-BENZ / PORSCHE / OPEL / VAUXHALL ALFA ROMEO / BMW / CHRYSLER / FIAT / FORD / HONDA / HYUNDAI / JAGUAR / LANCIA / MAZDA / MERCEDES-BENZ / MITSUBISHI / OPEL / RENAULT / ROVER / SAAB / VAUXHALL / VOLVO 20

509211

20 CHRYSLER / FORD / MAZDA

509212

6 CHRYSLER / FORD / MAZDA

509142

509213

6 CHRYSLER / FORD / HYUNDAI / MAZDA/ MITSUBISHI 6 CHRYSLER / FORD / HYUNDAI / MAZDA

509145

20 VARIOUS

509214

509147

20 HONDA / OPEL / MAZDA / VAUXHALL

509298

20 NISSAN

509148

20 CHRYSLER / JAGUAR / NISSAN / PORSCHE / ROVER 20 NISSAN / PORSCHE / SEAT / SKODA / VOLKSWAGEN

509299

20 CHRYSLER / FORD / MAZDA

509153

509300

20 NISSAN

509154

20 MERCEDES-BENZ / PORSCHE

509303

20 CHRYSLER / FIAT / FORD / HYUNDAI / MAZDA / MITSUBISHI 20 CHRYSLER / MITSUBISHI / SAAB / VOLVO

509155

20 VARIOUS

509304

509157

20 JAGUAR / MITSUBISHI / NISSAN / OPEL / VAUXHALL

509307

20 FORD / HYUNDAI / MAZDA

509159

20 CHRYSLER / NISSAN / PORSCHE / SEAT / SKODA / VOLKSWAGEN

509308

20 VARIOUS

509160

20 VARIOUS

509768

20 GENERAL MOTORS

509165

20 CHRYSLER / FORD / PORSCHE / TOYOTA

509769

20 VARIOUS

509770

20 CHRYSLER

509166

20 MERCEDES-BENZ / PORSCHE / SEAT / SKODA / VOLKSWAGEN

509771

20 VARIOUS

509167

20 SAAB / VOLVO

Kits by car maker

AIR CONDITIONING 1.3 Equipment

Ref.

Application for

509204 509205 509209 509189 509189 509207 509208 509189 509209

509295

509210 509294 509338 509190 509191 509193 509194 509190 509208

RENAULT

MAZDA

ALFA ROMEO

ROVER SAAB

BMW

MERCEDES-BENZ (>1988)

509196

CHRYSLER

509198 509200 509201 509296 509202 509203

MITSUBISHI

SEAT

FIAT

NISSAN

SKODA SUZUKI TOYOTA

FORD

OPEL / VAUXHALL (1) OPEL / VAUXHALL (2)

HONDA / ACURA

HYUNDAI

PORSCHE

VOLKSWAGEN

LANCIA

PEUGEOT CITROEN

VOLVO

LEXUS

Content of Kits

1.3 Equipment

Quantity

Kit Ref.

Ref.

Product Type

Info Product

Colour

Material

Info Application

A* (mm)

B* (mm)

C* (mm)

APPLICATION FOR AUDI 509189 508980 CAP

Red Blue Black Blue

6 6 6 6 6

M10x1.25 HP R134A

508981 508982 508983 508985 508998 508999 509137 509145 509153 509155 509158 509159 509160 509164 509166 509176 509179 509215 509216 509744 509772 509773 509877 508984 508986 508990 508991 509137 509142 509145 509149 509155 509160 509168 509169 509171 509176 509184 509215 509216 509772 509773

CAP CAP CAP CAP

M9x1 BP R134A

R12

Red

O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING VALVE VALVE O’RING

8 mm Hose 8 mm Hose

Green HNBR Green HNBR

20 20 20 20 20 20 20 20 20 20 20 20 20 20

4.47

8.03

1.78 EXPANSION VALVE O’RING

8.00 12.00 2.00 DSL KIKI

AIR CONDITIONING 509132

9 mm

Black

Neoprene

8.92 12.58 1.83

N°6 (3/8)

Green HNBR Green HNBR Green HNBR Green HNBR

7.65 11.21

1.78 HOSE FITTING O’RING

N°8 Hose (1/2) 14 mm Hose N° 10 Hose (5/8) 16 mm Hose 16.5 mm Hose N°12 Hose (3/4)

10.82 14.38 1.78

14.30 18.90 2.30 CALSONIC

14.00 17.56 1.78

Black

Neoprene

16.00 19.56 1.78 HOSE FITTING O’RING

Green HNBR Green HNBR

16.50 21.36 2.43 CALSONIC

17.17 20.73 20.35 23.91

1.78

Black

Neoprene

1.78 SEIKO SEIKI SS170PSS

17 mm Hose

Green HNBR

17.00 21.00 2.00

24 mm Int D Comp Green HNBR

23.47 28.71

2.62 RV2 / 24mm Int D Comp

Green HNBR

20.22 27.28 3.53 10PA

Gold Silver

6 6

Green HNBR

11.03 14.61

1.79

CAP CAP CAP

Blue Blue Black

6 6 6

APPLICATION FOR BMW 509294 508982 CAP

Black Blue

6 6 6

R12

CAP CAP

BP R134A HP R134A

Red

O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING VALVE VALVE

Black Black

Neoprene Neoprene

- -

DENSO 10PA

DENSO 10PA17C

N°6 (3/8)

Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR Black

20 20 20 20 20 20 20 20 20 20 20

7.65 11.21 9.25 12.81

1.78 HOSE FITTING O’RING

1.78 PRESSURE RELIEF VALVE O’RING

N°8 Hose (1/2)

10.82 14.38 1.78

Neoprene

14.00 19.00 2.50 DENSO TV10C

N° 10 Hose (5/8) N°12 Hose (3/4)

14.00 17.56 1.78

17.17 20.73 9.19 14.43 10.77 16.01

1.78

2.62 ALL W/ OEM# 702645

10 mm Int D

2.62

15 mm Int D Comp Green HNBR 24 mm Int D Comp Green HNBR

15.54 20.78 2.62 HITACHI / 15mm Int D Comp

23.47 28.71

2.62 RV2 / 24mm Int D Comp

Green HNBR

6.07

9.33

1.63 FX105V

Gold Silver

6 6 6 6

CAP CAP

Blue Blue

*A: Internal diameter - *B: External diameter - *C: Section diameter

Contentof kits

Content of kits

AIR CONDITIONING 1.3 Equipment

Quantity

Kit Ref.

Ref.

Product Type

Info product

Colour

Material

Info application

A* (mm)

B* (mm)

C* (mm)

APPLICATION FOR CITROËN 509203 508982 O’RING

R12

508984 508986 508998 509132 509137 509142 509145 509155 509160 509179 509211 509212 509213 509215 509216 509217 509743 509772 509773 509877 509883 509884 509743

O’RING O’RING O’RING

1 1

BP R134A HP R134A

10 10 10 20 10 10 10 10

1.78 EXPANSION VALVE O’RING

METAL GASKET METAL GASKET

1.83

1.78 HOSE FITTING O’RING

O’RING

Green HNBR

9.25 12.81

1.78 PRESSURE RELIEF VALVE O’RING

METAL GASKET METAL GASKET METAL GASKET METAL GASKET

1.78 1.78 1.78

3.53 10PA

SPRING SPRING SPRING

Silver Silver Silver

- -

METAL GASKET

VALVE

Silver

METAL GASKET

O’RING

Green HNBR

13.52 17.08 1.78

CAP CAP CAP

Blue Blue Black

6 6 6

O’RING O’RING O’RING

Green HNBR

20 20 10

8.92 12.58 1.83

Black

Neoprene

16.36 20.76

2.2

Green HNBR

13.52 17.08 1.78

APPLICATION FOR DAEWOO 509749 O’RING

Green HNBR Green HNBR Green HNBR

10 10 10

6.37

9.97

1.80 2.50 1.92

509756 509763

O’RING O’RING

9.27 14.27 16.43 31.55

APPLICATION FOR GENERAL MOTORS 508996 O’RING

Black Black Black Black Black Black Black

Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene Neoprene

20 20 20 20 20 20 20 20 10 10 10 10 10

6.73

9.99 1.63

509130 509132 509136 509144 509149 509158 509164 509736 509750 509760 509761 509768

O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING

9.25 14.03

2.39

9 mm

8.92 12.58 1.83

10 mm Hose

Green HNBR

10.80 14.80 2.00 HOSE FITTING O’RING

11.91

16.69 2.39

14.00 19.00 2.50 DENSO TV10C 16.00 19.56 1.78 HOSE FITTING O’RING

16 mm Hose

20.35 23.91

1.78 SEIKO SEIKI SS170PSS

Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR

13.41

16.81

1.70 3.42 2.62

13.80 20.64 6.02 11.13

12.37 17.46 2.62 8.92 12.58 1.83

Contentof kits

Content of kits

AIR CONDITIONING 1.3 Equipment 508981 508984 508986 508990 508993 508998 509135 Kit Ref. Ref.

Quantity

Product Type

Info product

Colour

Material

Info application

A* (mm)

B* (mm)

C* (mm)

APPLICATION FOR HONDA / ACURA 509193 508980 CAP

Red Blue Blue Red Black

6 6 6 6

M10x1.25 HP R134A

CAP CAP CAP

M9x1 BP R134A

BP R134A HP R134A

O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING VALVE VALVE O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING O’RING CAP CAP CAP

Neoprene

DENSO 10PA

7 mm Hose 8 mm Hose 6 mm Hose

Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR

20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 6 6 6 6 6 6

7.00 10.00 1.50

4.47

8.03

1.78 EXPANSION VALVE O’RING

6.60 10.60 2.00

509142 509147 509155 509160 509169 509171 509172 509173 509174 509183 509215 509216 509301 509302 509311 509137 509145 508981 508983 508985 508993 508996 508998 508999 509134 509137 509142 509144 509145 509155 509158 509160 509163 509167 509171 509172 509173 509179

9.25 12.81

1.78 PRESSURE RELIEF VALVE O’RING

19 mm Int D Comp Green HNBR

19.18 24.10 2.46 14.00 17.56 1.78

N° 10 Hose (5/8) N°12 Hose (3/4)

17.17 20.73 10.77 16.01

1.78 2.62

10 mm Int D

15 mm Int D Comp Green HNBR 17 mm Int D Comp Green HNBR 20 mm Int D Comp Green HNBR

15.54 20.78 2.62 HITACHI 17.12 22.36 2.62 V5 18.72 23.96 2.62 HITACHI

Green HNBR Green HNBR

20.29 25.53 4.70 7.54

2.62 SANDEN/DSL KIKI 1.42 FILTER DRIER O’RING

Gold Silver Black Black Black

12.7 Metric

Neoprene Neoprene Neoprene

11.00 16.00 2.50 HITACHI 13.00 18.00 2.50 HITACHI 13.46 17.62 2.08 HITACHI

16 Metric (5/8)

N°6 (3/8)

Green HNBR Green HNBR

7.65 11.21

1.78 HOSE FITTING O’RING

N°8 Hose (1/2)

10.82 14.38 1.78

APPLICATION FOR HYUNDAI 509194 508980 CAP

Red Blue Blue Red

M10x1.25 HP R134A

M9x1 BP R134A

Green HNBR

7 10.00 1.50 HOSE FITTING O’RING

Black

Neoprene

6.73 4.47

9.99 1.63

8 mm Hose 8 mm Hose

Green HNBR Green HNBR Green HNBR Green HNBR Green HNBR

8.03

1.78 EXPANSION VALVE O’RING

8.00 12.00 2.00 DSL KIKI 10 15.00 2.50 MJS170

N°6 (3/8)

7.65 11.21 9.25 12.81

1.78 HOSE FITTING O’RING

1.78 PRESSURE RELIEF VALVE O’RING

Black

Neoprene

11.91

16.69 2.39

N°8 Hose (1/2) N° 10 Hose (5/8)

Green HNBR Green HNBR

10.82 14.38 1.78 14.00 17.56 1.78

Black

Neoprene

16 19.56 1.78 HOSE FITTING O’RING

N°12 Hose (3/4)

Green HNBR

17.17 20.73

1.78

Black

Neoprene

17.6 22.40 2.40 HOSE FITTING O’RING

Green HNBR

21.6 26.40 2.40 DKS CH 15.54 20.78 2.62 HITACHI 17.12 22.36 2.62 V5 18.72 23.96 2.62 HITACHI 20.22 27.28 3.53 10PA

15 mm Int D Comp Green HNBR 17 mm Int D Comp Green HNBR 20 mm Int D Comp Green HNBR

Green HNBR

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