Valeo Transmission Systems Clutch Leaflet VSI-Jan-2019

PASSENGER CAR CLUTCHES FIT & FORGET with the World’s leading clutch manufacturer

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VS REF DISC OES REF CRB

VS REF 4P

DIA (mm/inc)

VS REF CRB

DISC TYPE

OES REF COVER

VS REF 2P

COVER TYPE

VS REF COVER

VS REF 3P OES Ref 2P

OES REF 3P

MAKE

MODEL

FUEL

OES REF 4P

OES REF DISC

ASHOK LEYLAND

DOST

215 (8") D

302102 VA1A

404578

301002 VA1A ORGANIC 404883

843926

826715

AUDI

A3

240 (9") P/D

3G141015L, 06J141015J, 3L141018GX

AUDI

A3 1.9L

228 (9") D 38105264J

826317

826681

AUDI

A4

228 (9") D

02A141165M, 038141032, 045141025A

BAJAJ

BAJAJ GC 1000 (LEG CLUTCH)

160 (6") D

BA132005, BA132004 (IAM)

843636

BAJAJ

BAJAJ GC 1000 (HAND CLUTCH) 160 (6") D

BA133039, BA133040 (IAM)

843620*

CHEVROLET

AVEO

215 (8") P

96232995, 96349031

404592

CHEVROLET

BEAT 1.2L

190 (7") P

J96952004, J96980050

843627

CHEVROLET

CAPTIVA T-II

250 (10") D

96980049

DIAPHRAGM 404962 96899522

ORGANIC 404960

CHEVROLET

CRUZE/ CAPTIVA T-II

250 (10") D

25183087

DIAPHRAGM 404961 96899522

ORGANIC 404960

CHEVROLET

OPTRA 1.6L

215 (8") P

96181969, 96184541

404591

CHEVROLET

OPTRA MAGNUM 1.2L/ CRUZE T-I 240 (9") D

96852697, 96625638, 96437215 404604

CHEVROLET

SPARK

190 (7") P

J96325011, J96612553

843628

CHEVROLET

TAVERA

225 (9") D

97597549, 97597548

843584

CHEVROLET

UVA

184 (7") P

96343030, 96343031

404595

FIAT

LINEA

200 (8") P

55213511, 55227190

404524

FIAT

FIRE 1.4L

200 (8") P

404522

FIAT

LINEA 1.3L

215 (8") D

71744297, 71747812, 71748777 826860

FIAT

PUNTO 1.2L 16V

190 (7") P

71712171, 71712172, 71752228 821242

FORD

FIGO

210 (8") D

7N21-7563-AA, 7N21-7550-AA 404525

404526

4N21 7550 A1A ORGANIC 404817

FORD

IKON/ FIESTA/ FIGO/ ASPIRE

200 (8") P

4N21 7563 AB, 4N21 7550 A1A, 4N21 7540 A1B

HINDUSTAN MOTORS

CONTESSA / RTV

214 (8") D

5-31240-038-0, 8-94258-397-0 404605

HONDA

AMAZE

225 (9") D

65225363002C (IAM)

843650*

HONDA

CITY TYPE I / II

200 (8") P

22200-P02-020, 22300-PM5-000 404557

HONDA

CITY TYPE III

190 (7") P

22200-PHM-005, 22300-PHM-005 404558

HONDA

CITY TYPE IV (VTEC ENGINE)

200 (8") P

22200-RB0-005, 22300-RB0-005 404608

HONDA

CIVIC

215 (8") P

22200-RNA-003, 22300-RNA-003 404603

HYUNDAI

ACCENT CRDI

200 (8") D

4110028036, 4130028035

404567

HYUNDAI

ACCENT/ GETZ

200 (8") P

41300-22730, 4100-22730

404515

HYUNDAI

EON

180 (7") P

41300-02530, 41100-02530

404620

HYUNDAI

GRAND I10 1.2L

190 (7") P

41300-02850, 41100-02850

843979

HYUNDAI

I10 EPSILON

180 (7") P

41300-02800, 41100-02800

404535

HYUNDAI

I20, I20 ELITE

240 (9") D

4110032021, 4130032021

404596

HYUNDAI

I20, I20 ELITE

190 (7") P

4130002810, 4110002810

404536

HYUNDAI

SANTRO

180 (7") P/ F

4130002021, 4110002040

404514

843922

4 *Coming Soon Part Numbers

*Coming Soon Part Numbers 5

VS REF DISC OES REF CRB

VS REF 4P

DIA (mm/inc)

VS REF CRB

DISC TYPE

OES REF COVER

VS REF 2P

COVER TYPE

VS REF COVER

VS REF 3P OES Ref 2P

OES REF 3P

MAKE

MODEL

FUEL

OES REF 4P

OES REF DISC

HYUNDAI

SANTRO XING

180 (7") P/ F

4130002021, 4110002040

404514

843922

HYUNDAI

VERNA

215 (8") D

41300-23510, 41100-23510

404559

HYUNDAI

VERNA

215 (8") P

41300-23050, 4100-23050

843233

HYUNDAI

VERNA FLUIDIC/ CRETA

240 (9") D

41300-32001, 41100-32001

843648*

HYUNDAI

VERNA FLUIDIC/ CRETA

240 (9") P

41300-23130

843649*

KIA

SOUL/ CARENS

240 (9") D

41100-32001, 41300-32001

832096

843586 0801CA0172N DIAPHRAGM 843104

0802AA0041N 843920

MAHINDRA & MAHINDRA BOLERO

240 (9") D

0801CA0172N, 0801BA0285N, 0801BAA01431N, 0801BA0281N, 0801BA0161N

DIAPHRAGM 843718 0801BA0285N,

ORGANIC 843204

MAHINDRA & MAHINDRA BOLERO PICKUP

240 (9") D

0801CA0032N, 0801BA0285N 843625 0801CA0032N, 0801CA0030N

0801BA0281N, 0801BAA01431N, 0801BA0161N

404539 0801CA0150N, 0801BA0250N 404529

MAHINDRA & MAHINDRA CHAMPION

160 (6") D

0801CA0150N, 0801BA0250N, 0802BA1420N

843639

MAHINDRA & MAHINDRA JEETO

160 (6") D

0801CAA00490N, 0801BAA01451N 0801CAA00951N, 0801BAA01291N

843640

MAHINDRA & MAHINDRA KUV 100

215 (8") D

MAHINDRA & MAHINDRA LOGAN

220 (9") D

7701468831, 7701479194

161400

821071

MAHINDRA & MAHINDRA LOGAN

220 (9") P

7701470987, 7711134823, 3020502223R

404534

0801BAA01010N ORGANIC 404831

843939

MAHINDRA & MAHINDRA MAXXIMO

160 (6") D

0801CAA00490N, 0801BAA01010N

843632*

MAHINDRA & MAHINDRA QUANTO

240 (9") D

L01024-0P00-46, L-03024-0GF1-00 (IAM)

MAHINDRA & MAHINDRA SCORPIO CRDE/ XYLO CRDE

240 (9") D

0801CA0341N, 0801BA0841N 843610 0801CA0341N DIAPHRAGM 843708 0801BA0841N ORGANIC 843808

843928

MAHINDRA & MAHINDRA SCORPIO MHAWK/ XYLO MHAWK 240 (9") D

0801CA0341N, 0801BA0841N 843582

0802CA220N 843921

843638

MAHINDRA & MAHINDRA SUPRO VAN/ LIGHT TRUCK

190 (7") D

0801CAA00760N, 0801BAA01140N

MAHINDRA & MAHINDRA XUV 500

240 (9") D

0801BAA01401N, 0801CA0441N 404607

23265M79010, B008032500215 843938 843916/

MARUTI

800 CC

160 (6") P

22100 M84 320, 22400 M78 473 404506

404541 22011M79G40, 22011M79G41

404511

23265M79F00 404902

MARUTI

ALTO (STD, LX, LXI)

170 (7") P/ F

22011M79G40, 22011M79G41, 23265M79F00

MARUTI

ALTO (VX & VXI)

180 (7") P

22011M79F10, 23265A79F00

404550 22011M79F10

404509

22011M79F10 ORGANIC 404802 23265M79F00 404902

MARUTI

ALTO 800

180 (7") P/ F

22011M53M00

843626

23265M79F00 843918

MARUTI

ALTO K10

180 (7") P/ F

6519004E002C

404599

23265M79F00 843918

MARUTI

A-STAR

180 (7") P

6519004E002C

404599

MARUTI

BALENO/ ESTEEM 1.3L

190 (7") P

23265M79F00, 22011M64B20

404549 23265M79F00, 22011M64B20,

404510

MARUTI

BALENO/ ESTEEM 1.3L

190 (7") P

22011M68P21

843641

MARUTI

CELERIO

190 (7") P

22011M76M11

843651*

MARUTI

EECO

190 (7") P

22011M78L00

404516

4 *Coming Soon Part Numbers

*Coming Soon Part Numbers 5

VS REF DISC OES REF CRB

VS REF 4P

DIA (mm/inc)

VS REF CRB

DISC TYPE

OES REF COVER

VS REF 2P

COVER TYPE

VS REF COVER

VS REF 3P OES Ref 2P

OES REF 3P

MAKE

MODEL

FUEL

OES REF 4P

OES REF DISC

MARUTI

GRAND VITARA

220 (9") P

2210065J00 DIAPHRAGM 404963 2240065J00 ORGANIC 404964

MARUTI

GYPSY KING

180 (7") P

22100-83020, 22100-81A00

404593

404547 22011M85120, 23265M79010 404508

22011M85120 ORGANIC 404805 23265M79010 404903,

MARUTI

OMNI

180 (7") P/ F

22011M85120, 23265M79010, 23265M79010

843930, 843923

MARUTI

RITZ

215 (8") D

22011M86J41, M1920010076

404513

22400M86J41 ORGANIC 404847

MARUTI

SWIFT

215 (8") D

22011M86J41, M1920010076

404513

22400M86J41 ORGANIC 404847

404546 22100 M75 J01, 22400 M75 J01

404531

MARUTI

SWIFT

190 (7") P

22100 M75 J01, 22400 M75 J01, 09269 M28 004

MARUTI

SWIFT DZIRE

215 (8") D

22011M86J41, M1920010076

404513

22400M86J41 ORGANIC 404847

MARUTI

SX4

215 (8") D

22011M86J41, M1920010076

404513

22400M86J41 ORGANIC 404847

MARUTI

SX4

200 (8") P

22400-55K01, 22100-55K01

404609

MARUTI

VERSA

190 (7") P

22011M78L00

404516

MARUTI

WAGON R

180 (7") P/ F

22011M79F10, 23265A79F00

404550 6519004E002C

404509

22011M79F10 ORGANIC 404802 23265M79F00 404902

MARUTI

WAGON R

180 (7") F

22011A67KC1, 22011M67KC1

404517

404548 22011M72F20, 22011M72F11

404507

MARUTI

ZEN

170 (7") P

22011M72F20, 22011M72F11, 23265A79F00

NISSAN

MICRA

190 (7") P

302101HC0A, 301001HC0A

843576

301001HC0A ORGANIC 404848

NISSAN

MICRA XH5DR 200X(DD)

190 (7") P

302101HCOA, 301001HC0D

843634 302101HCOA DIAPHRAGM 843725 301001HC0D ORGANIC 843825

NISSAN

SUNNY

215 (8") P

30210 1HS0A-G1, 30100 1HSOA-G1 843577 30210 1HS0A-G1 DIAPHRAGM 404749 30100 1HSOA-G1 ORGANIC 161202

NISSAN

SUNNY 1.5L, MICRA, TERRANO 215 (8") D

2335400QAR

843635

PIAGGIO

PORTER 1000

180 (7") D

C0908317, C1027165, C0908319 843645 C0908317, C1027165

843644

RENAULT

DUSTER III 1.5L

228 (9") D

302051674R

828033

828012

RENAULT

MEGANE2/ CLIO3 1.5D

215 (8") D

302058324R, 7701478114, 8200527571

SCOOTERS INDIA LTD

VIKRAM

160 (6") D

B02100A040, B02100A020

843624

SKODA

FABIA

220 (9") D

02T141170B, 02T141170C

826725

404542 272425400114, 272425200132 404530

272425200132 ORGANIC 404818 2724 2560 0127 404902

TATA

ACE

170 (7") D/ F

272425400114, 272425200132, 272425600127

TATA

ACE DICOR NA

200 (8") D

2724 2500 0158

843647

TATA

ACE DICOR TCIC

200 (8") D

5825 2500 0117

843646

TATA

INDICA

190 (7") D

8855 2702 0006

404543 2702 2500 0109

161401

2702 2560 0112 404904

TATA

INDICA/INDIGO

190 (7") P

2702 2540 0103, 2702 2520 0119 404519

2702 2560 0112 404904

404544 2702 2540 0106, 2702 2520 0113 161402

2702 2560 0112 843917

TATA

INDIGO

190 (7") D

2702 2540 0106, 2702 2520 0113, 2702 2560 0112 2702 2540 0113, 2702 2520 0117, 2702 2560 0112

404545 2702 2540 0113, 2702 2520 0117 404521

2702 2560 0112 404904

TATA

INDIGO DICOR TCIC

200 (8") D

TATA

IRIS

160 (6") D

2724 2520 0164, 2724 2540 0159 404602

404542 272425400114, 272425200132 404530

272425200132 ORGANIC 404818 2724 2560 0127 404902

TATA

MAGIC

170 (7") D/ F

272425400114, 272425200132, 272425600127

4 *Coming Soon Part Numbers

*Coming Soon Part Numbers 5

VS REF DISC OES REF CRB

VS REF 4P

DIA (mm/inc)

VS REF CRB

DISC TYPE

OES REF COVER

VS REF 2P

COVER TYPE

VS REF COVER

VS REF 3P OES Ref 2P

OES REF 3P

MAKE

MODEL

FUEL

OES REF 4P

OES REF DISC

TATA

NANO

160 (6") D

5807 2500 0102

404601

TATA

NEW VISTA-INDICA/INDIGO/MANZA 215 (8") D

2871 2540 0104, 2871 2520 0104 404532

843943/

TATA

SUMO 3.0L

228 (9") D

2654 2540 0119, 2654 2520 0136 843630

2654 2520 0136 ORGANIC 404820 2724 2560 0142,

2724 2560 0122 843941

TATA

SUPER ACE

200 (8") D

272425000134

404553

TATA

TIAGO

200 (8") P

5825 2500 0115

843642

TATA

WINGER (NA)

215 (8") D

2724 2540 0133, 2724 2520 0139 404538

2724 2520 0139 ORGANIC 404825 2702 2560 0112 404904

TATA

WINGER (TC)

215 (8") D

2724 2540 0132, 2724 2520 0138 404537

2724 2520 0138 ORGANIC 404826 2702 2560 0112 404904

TATA

ZEST, BOLT

200 (8") P

5825 2500 0110

843631

TOYOTA

COROLLA

212 (8") P

31250-02110, 31210-02030

404564

TOYOTA

ETIOS

200 (8") D

31210-52140, 31250-74021

843629

TOYOTA

INNOVA

240 (9") D

312100K030, 312500K040

843580/ 404563

TOYOTA

QUALIS

230 (9") D

31250-36070, 31210-14130

404565

228 (9") D 38105264J

826317

VOLKSWAGEN

BORA/GOLF/JETTA/ POLO/ VENTO 1.9L

826715

VOLKSWAGEN

GOLF 2.0L

240 (9") P/D

3G141015L, 06J141015J, 3L141018GX

835035

VOLKSWAGEN

GOLF V PASSAT 1.9TDI

228 (9") D 3L105266E, 3G105266BM, 3L105266BS, 3G105264G

828108

VOLKSWAGEN

POLO 1.2 TDI (2009>)

228 (9") D

02A141165M, 03P141025, 03P141031

VOLKSWAGEN

POLO 1.4 TDI

220 (9") D

02T141170B, 02T141170C

826725

VOLKSWAGEN

VENTO/ BORA/ GOLF 1.6L

220 (9") P

36141033H

826326

4 *Coming Soon Part Numbers

Published on January 2019 5

CLUTCH FITTING INSTRUCTIONS NOTE

CLUTCH FITTING INSTRUCTIONS NOTE

marked on flywheel for position of cover assy sensor pin

engine sensors on the cover

1. Position the cover at the correct position over the 3 flywheel dowel pins. BE CAREFUL IT IS ONLY ONE CORRECT POSITION OF THE COVER (see photograph). 2. Tightening each bolt with progressive torque following a star sequence: a screw every 120º, avoiding to apply excessive torque on each one. The diaphragm fingers have to move as uniform as possible. Repeat the complete star sequence approximately 3 times. 3. Complete the Fixing applying a torque of 25Nm always following the star sequence. 1. Check that the dowell pins are existing and that they are not damaged. 2. Position the gearbox coaxially with the engine crankshaft, supporting the gearbox weight with the appropriate tools. 3. Introduce the gearbox input shaft into the driven plate hub spline. 4. Take care that the input shaft if introduced without shock. If necessary rotate the crankshaft to make the input shaft fitting easier. Avoid that the weight of the gearbox if supported by the driven plate of the clutch during the assembly. 5. Check that the gearbox is in full contact with the engine block and that the centering pins are well fitted. 6. Fix the gearbox to the engine block tightening all the bolts with the appropriate torque.

1. Check engine crank shaft seal : Verify that there is no oil contaminating the flywheel. In case of presence of oil leak, remove the flywheel and change the crankshaft seal and reassemble the flywheel. 2. Check gearbox input shaft splines checking that there is no damage or excessive wear along the spline length. 3. Check Flywheel Fixing Bolts. 4. Check Flywheel Friction surface. If there are cracks and/or excessive wear of the friction surface, or blue color due to heating, change the flywheel. 5. Check the gear box input shaft seal : Verify that there is no oil coming from the gear box. In case of presence of oil repair the gear box changing the input shaft seal. 6. Check the hydraulic bearing: a. Check that the bearing is well rotating under axial hand load: smooth rotation without hard points b. Check the wear on the bearing contact ring with the diaphragm. the marks of contact have to be not excessive (less than 0,5mm ) c. Check that there is no oil coming from the interior of the hydraulic bearing 7. Check that the spring for preload is not broken and given a correct preload (50 N as minimumat working position). If necessary replace the hydraulic bearing.

pin

1. Check that the clutch is disengaging and reengaging well, allowing a smooth shifting of each gear box ratio (including reverse). 2. Check that there is no abnormal noise during engaging and disengaging operation. 3. Check that there’s no abnormal vibration or noises whine increased engine speed in neutral up to 5000 rpm. 4. Check that there is no abnormal clutch sliding in driving conditions.

1. Prepare the clutch and verify that the kit part number matches with the part number indicated in the catalog. 2. Check that the driven plate is well sliding and fitting over the input shaft Apply a small quantity of grease in the hub splines. Be careful, for don’t apply excessive amount of grease. 3. Position the driven plate in the flywheel, thanks to the appropriate centering tool (see the photo). 4. Position the cover assy centering it with the 3 pins and hand tightening 3 bolts at 120º angle and check that the driven plate kept that centered position. Then hand tightening the remaining 3 bolts . Recommended screws with a hexagonal head.